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The plastic expert

Practical Services And Systems

Simulation, FEM-Analysis, Quality assurance

Injection molding simulation Failure analysis DiagBes IR-ThermoControl System

At Plexpert we cover with our expertise the complete plastic value chain:
  • Design and engineering of plastic parts and assemblies
  • Mould design and mould engineering
  • Mould making
  • Injection moulding process design and quality moulding
We do so with our expertise, services and softwares. Our consultancy services guarantee plastic parts which are cost effectively produced while meeting the best part and product performance.

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Part and mold designer will gain security and additional information to make the right decision regarding their daily work. Quality manager will get measurable risk analysis.
Injection molder can take the reliable start parameter to setup the mold with best process conditions.
Part quality and part cost

To produce parts with best quality with shortest cycle time is the job and responsibility of the set-up man
He modify the machine parameter in a way to reach this target.

Up to 70% of the cycle time are defined by the cooling time during the injection moulding process.
Part costs are based on cycle time and therefore on cooling time.

Ejection temperatures are given by material supplier for each material or material group.
Adjusting the inlet temperatur of the mold cooling the given value shall be reached on the mold wall itself.

But the true ejection temperature of the part can be checked and visualized only by the IR-ThermalSystem .


During set-up IR-ThermalSystem provides information about:
  • location of HotSpots
  • ways to optimize mold cooling
  • proper function of each cooling channel
  • flashing
  • unfilled parts

Production manager, quality- and process manager understand the benefit of IR-ThermalSystem and increase the productivity on the shop floor.



IR-ThermoCotrol auf der K2016
The ejection temperature is shown by IR-ThermalSystem during process. This helps to reduce cycle time and save money.



E-mail us and let us talk about your projects.
Contact: kontakt@plexpert.de

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